November 5, 2025
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Construction

CountBricks: How Much Does It Cost to Replace Furnace?

James Miller
Head of Sales

The Real Price of Warmth: How Much Does It Cost to Replace a Furnace?

When Ohio temperatures dip below freezing, few questions feel more urgent than “how much does it cost to replace furnace equipment in my home?” CountBricks answers that question every day through our AI-driven estimate platform, combining real-time material pricing, local labor rates, and instant blueprint takeoffs. Below, we break down current cost ranges, explain the variables that move the numbers up or down, and show how CountBricks keeps residential construction budgets predictable.

Average Furnace Replacement Cost in Residential Construction

Based on thousands of CountBricks residential estimates generated over the past 12 months, a complete furnace replacement typically runs between $4,600 and $10,200 for a 1,800 ft² single-family home. The broad range reflects equipment choice, installation complexity, and regional code requirements.

Why the Wide Range?

• System capacity: A 40,000 BTU gas unit costs far less than a 120,000 BTU high-output model.
• Efficiency rating: 80% AFUE furnaces remain legal in some jurisdictions, but 95%+ condensing models add 15-30% to equipment cost.
• Fuel source: Gas remains most common, yet electric and oil furnaces have different price curves and electrical or tank considerations.
• Ductwork condition: Swapping the box is simple; resizing or sealing ducts can add $1,200-$3,500.
• Code & permit fees: Municipal inspections, venting upgrades, and fresh-air intakes vary by county.
• Labor market: Seasonal demand and skilled-labor shortages shift hourly rates by as much as 20% within a single metro.

Breaking Down the Line Items

Equipment

1. Standard 80% AFUE gas furnace: $1,100-$1,900
2. High-efficiency 96% AFUE condensing furnace: $2,000-$3,600
3. Variable-speed blower upgrade: $350-$600

Installation Materials

• Sheet-metal plenums, transition collars, and dampers: $180-$450
• PVC venting for condensing units: $120-$400
• Gas line modifications, shut-off valve, drip leg: $90-$250
• Electrical whip, disconnect, thermostat wire: $75-$160

Labor

• Removal of existing furnace: 2-3 hours @ $70-$100/hr
• Placement, leveling, and tying into supply/return: 4-6 hours @ $70-$100/hr
• Commissioning, combustion analysis, homeowner orientation: 1-2 hours @ $70-$100/hr

CountBricks AI vs. Manual Estimating

Traditional estimating requires flipping through price books, chasing supplier quotes, and cross-checking code tables. CountBricks eliminates the chaos with:

• Real-time voice capture: Talk through the scope on-site and watch tasks populate instantly.
• Live material feeds: Our database syncs nightly with major distributors, removing guesswork.
• Built-in labor curves: Regional wage data updates monthly, reflecting true market conditions.
• Automatic blueprint takeoffs: Upload PDFs or point a phone camera at prints—CountBricks reads linear feet of vent pipe and duct size in seconds.
• One-click invoices and change orders: Keep financials airtight from day one.

Step-by-Step Furnace Replacement with CountBricks

1. Open CountBricks mobile app and start voice session.
2. State existing furnace size, fuel type, and location constraints.
3. Scan mechanical room with your camera—our AI pulls dimensions.
4. Select desired efficiency rating; CountBricks auto-populates compatible models.
5. Review dynamic estimate showing parts, labor, permits, and contingency.
6. Email branded proposal to the homeowner, complete with signature box.
7. Convert approved quote into an invoice; scheduling data syncs with your calendar.

Savings Opportunities Homeowners Should Know

• Off-season installs (April-May, Sept-Oct) can shave 8-12% off labor.
• Utility rebates for 95%+ AFUE furnaces run $200-$650 depending on zip code.
• Bundling AC replacement with furnace often trims $300-$500 in shared labor.
• Smart thermostat credits offset up to $100 of material cost.
• Financing through CountBricks partner lenders spreads payments without hidden fees.

Common Pitfalls and How CountBricks Prevents Them

• Undersized returns: Our AI cross-checks duct loads vs. equipment CFM to prevent noise or short cycling.
• Hidden asbestos ducts: Flagged during scan; abatement automatically inserts into estimate.
• Missing combustion air: Code libraries inside CountBricks add make-up air lines when required.
• Overlooking permit lead time: Municipal calendars link directly to your schedule so installs never start without paperwork.

Case Snapshot: Smith Family Furnace Swap

The Smiths owned a 1990s 2,400 ft² colonial. Their 80% furnace failed mid-January. Using CountBricks, the contractor captured the scope in 12 minutes, emailed a $7,850 fixed-price quote, and replaced the unit within 48 hours. The project closed at $7,850—no change orders, no surprises, 15% faster than the regional average.

Ready to Nail Your Numbers?

Whether you are a GC supervising multiple crews or a specialty HVAC installer, CountBricks keeps your furnace replacement bids sharp, defensible, and profitable. Create your free account at CountBricks.com/services and let our AI put the power of precise data in your hands.

Are you a construction professional? Use AI to build and edit full estimates, quotes and bids.

Deep Dive: Leveraging CountBricks for Profitable Furnace Projects

Cost clarity is only the first half of successful furnace work. The second is executing the plan without margin-killing surprises. Here is how residential contractors are stretching profit and reducing callbacks by pairing solid estimates with CountBricks field tools.

Digital Material Procurement

• Once the quote is signed, CountBricks converts your BOM into purchase orders for preferred suppliers, factoring will-call cut-off times and delivery windows.
• Price locks remain visible in the dashboard, so any mid-project cost creep is flagged instantly.

Schedule Sync & Crew Allocation

1. Enter the homeowner’s preferred install date.
2. CountBricks auto-matches certified techs with required licenses and adds buffer time for inspection.
3. Gantt-style views help project managers avoid overlapping equipment deliveries across jobsites.

Quality Assurance Checklists

• Combustion analysis readings are logged in the mobile app and attached to the final invoice.
• Before-and-after photos are date-stamped, creating a transparent record that boosts homeowner trust and speeds up warranty approvals.

Marketing Momentum

Every completed furnace replacement feeds into your CountBricks portfolio. With one click, turn job data into a polished case study featuring cost, timeline, and efficiency gains. Share it from CountBricks.com/portfolio to win the next lead while the truck is still cooling down.

Pro Tips for Even Leaner Installs

• Pre-fabricate transition plenums in the shop to cut field time by 45 minutes.
• Use quick-connect flex gas connectors approved by local code to reduce leak points.
• Offer a service contract at close-out—CountBricks templates add it to the invoice in seconds.

Next Steps

If furnace replacements make up any slice of your residential revenue, adopting CountBricks can widen margins and slash administrative hours. Dive deeper into automated estimating, invoicing, and procurement tools at CountBricks.com/services or book a live demo at CountBricks.com/consultation. Get back to building—let our AI handle the math.